I have a xerox phaser 7500. it usually prints pretty well when printing a booklet or a large document size such as 11x17 or 12x 18. it will not print document correctly on smaller sizes. i try to print a cd design 4.75" x 4.75" on a 9" x 12" paper size and it always prints larger than actual size. the settings are correct in both software and print interface and on the printer. checked, double checked, and triple checked more times than i can count. today i tried printing again this time with a document size of 7.8" x 3" and it printed out as 7.5" x 2.875" (7 1/2 x 2 7/8)
I'm on macs 10.9.5
printing out of adobe acrobat, illustrator, indesign. seems to make no difference as to what i do.
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changed out the driver several times. at wits end.
Have you tried adjusting the DPI in the document to match the DPI of the printer?
DPI is named Print Quality in the Xerox driver, try all 3.